Coke Ovens in Connecticut

Ray Juskiewicz, a member of the Connecticut Garden Railroad Club, sent along the following photo essay of his construction of coke ovens. Coal mining occupies part of his railroad and as coke is a by-product of coal, ovens from the 1920s and 1930s seemed a natural.

Coke is derived by burning the volatile material from coal, leaving only fixed carbon. Ray says this is accomplished by the process of halting the combustion before it is allowed to burn the carbon.


STRUCTURE MEASURES 62"x10"x9"

He saw the ovens in the book King Coal by Stan Cohen. From that book he made a plan. Ray started with a wooden base/frame that he filled with Structolite. By sticking in two folded 10-foot lengths of re-bar for strength and letting them stick out the ends, he formed handles to move the completed 250-pound structure.


WOODEN FRAME

Ray and his son-in-law Marty, used a polyurethane concrete sealant for the mortar/adhesive. They figure it took about six hours to face the ovens with JigStones.

The domes of the ovens were another challenge. Ultimately, Ray cut a basketball in half (see above) and used each half for dome molds. He used Structolite as it is much lighter than cement and just as strong.

When fully assembled, he painted the JigStones gray, and filled in around the domes with crushed granite. He cut doors from roof flashing, distressed them, and then apinted the doors flat black.

If you have an industry on your line, you may want to build coke ovens. The iron- and steel-making industry uses coke as fuel for production.


EYE SPY: JigStones in the Garden...

Reported structures seen in Garden Railway, February 1999, page 134 and Garden Rail, February 1999, page 30. Please report other sightings to lspen63616@aol.com.

xmxm

Caring for the Older Model

Some people have wondered about the durability of buildings left out in sub-zero temperatures. I am aware of some who leave their buildings out year 'round. I prefer to bring them in during the winter months to inspect and make cosmetic adjustments. You may find that a roof or surface area is in need of attention.

Examine roof areas for peeling and cracking, and walls for cracking or shrunken connections. Peeled areas should be stiff-brushed, washed with denatured alcohol and repainted. Damaged walls shold be repaired with premixed "mortar repair sealant."

Protect repaired buildings from harsh weather conditions and be sure they are thoroughly dry before reinstalling on your layout.


Cleaning JigStones Molds

When I first started using my JigStones molds, I meticulously cleaned them after each time I made castings. I soon discovered that it not only ate into my casting time but slowed production and was unnecessary. Minor residue on surface areas of the mold does not affect subsequent castings. So, when shold they be cleaned?

Molds in need of cleaning will take on an overall tacky feel. The original manufacturer of the molds recommended using an oil soap. The only oil soap I was able to find that would work was Murphy's Oil Soap. It works moderately well diluted in warm water. By moderately, I mean you will still need to use a brush or cloth and attack detailed areas in the mold crevices. Rinse them, shake them out, and let air-dry on a flat surface.

Lately I've been "cheating." I share this technique, but honestly am not sure that I generally recommend it, as I don't know if the life of the mold is affected — only time will tell. I soak the slimy molds in a weak solution of warm water and Lime-Away toilet bowl cleaner. I let the molds sit 15 to 20 minutes and then use the Murphy's Oil Soap as a lubricating rinse.


Castle Pattern Part II

This is a continuation from the January 1999 JigStones Newletter. NOTE: There is a correction on the assembly of Part I, page 1.





Installing WM3 windows in the Castle. Triangular pieces are
#10 and #11 from the SM1a Walling Mold (small keys).


Want to Share Your Project and/or Experiences?

Send pictures of your completed structure, along with a brief description of construction details. I promise to publish it in a future issue of the JigStones Newsletter.